RESEARCH OF PHYSICAL PROCESSES IN LAMINATED MAGNETIC CORES OF ELECTRIC MACHINES

Authors

DOI:

https://doi.org/10.20535/1813-5420.4.2021.257267

Keywords:

electrical machines, inter-layer insulation, diagnostics of the magnetic circuit, loses on eddy curents

Abstract

The aim of this work is to use fast-moving processes to detect defects in the inter-sheet insulation of laminated magnetic core of electric machines. Violation of the sheet insulation causes increased eddy currents as a result of increased losses and integrated local overheating in the body of the magnetic core. The article develops a mathematical field model of induction distribution in a toroidal toothed magnetic core of an asynchronous motor series 4AA63V4U3 0.37 kW when superimposed on the back of the core of the power winding powered by a high frequency voltage source in the range. An experimental study of losses in the magnetic coret and the distribution of losses on eddy currents and remagnetization (hysteresis).

When designing an electric machine, its operating characteristics, optimal operating modes, thermal condition and many other factors are calculated using the nominal values ​​of steel parameters, windings and all materials used in the machine. However, these materials do not always have the stated characteristics and quality. For example, during the manufacture and stamping of electrical steel sheets, it is exposed to a significant level of influence, which in some way affects its characteristics. In addition, even if we assume that during the production of all stages of manufacturing the material came flawlessly, the condition and as a result the parameters of materials and EM in general change during operation as a result of accidents or even simple aging and wear.

Therefore, given these facts, it becomes clear that during planned or unplanned repairs it makes sense to check the condition of materials, insulation, as their condition depends on the allowable loads, temperature, etc. In particular, the state of the magnetic circuit largely determines the temperature around the conductors in the grooves and as a result determines how long the winding will actually last in contrast to the specified service life and rated power at which to use this EM.

The concept of the state of the magnetic circuit can be divided into the state of electrical steel and the state of its insulation. The first component changes quite poorly during operation and is generally caused by the "aging" of steel if you do not take into account any serious damage as a result of accidents, but it can be damaged during manufacture. But the second component is significantly affected during operation and significantly determines the quality of the magnetic circuit as a whole.

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Published

2022-05-29

Issue

Section

MONITORING, DIAGNOSTICS AND MANAGEMENT BY ENERGY PROCESSES AND EQUIPMENT